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Polaris Snowmobile Service Manuals 

Download Manuals Below

1985 1995 Polaris Snowmobile Service Manual Repair

1996 1998 Polaris Snowmobile Service Manual Repair

2000 2005 Polaris Snowmbile Service Manual 120 XC SP 120 PRO X  

2000 2008 Polaris Youth 120 Snowmobile Service Manual

2001 Polaris Snowmobile Service Manual 440 500 600 700 800
 
2003 Polaris Snowmobile Repair Manual Pro X 440 600 700 800
 
2004 Polaris Snowmobile Repair Manual Pro X 440 550 600 700 800
 
2005 Polaris Manual Deep Snow 600 700 800 900 Trail RMK SWITCHBACK

2006 2008 Polaris Snowmobile Repair Manual FS/FST
    
2007 2008 Polaris Snowmobile IQ Service Manual 600 700 800 

2007 Polaris Snowmobile Service Manual 2 Stroke

2008 Polaris Snowmobile Edge/Widetrak Repair Manual 

2010 Polaris Snowmbile Repair Manual 600 Rush Pro Ride

 

1985 1995 Polaris Snowmobile Service Manual Repair Models Covered:

 
1985 400 1985 600 / 1985 600 SE 1985 Indy Trail 1985 Long Track 1985 SS 1985 Star

1986 400 1986 600 / 1986 600 LE 1986 Indy Trail 1986 Long Track 1986 Sprint / 1986 Sprint ES 1986 SS 1986 Star

1987 Indy 400 / 1987 Indy 400 SKS / 1987 Indy 600 / 1987 Indy Sport 1987 Indy Trail ES / 1987 Indy Trail SKS 1987 Long Track / 1987 LTR 1987 Sprint / 1987 Sprint ES 1987 Star 1987 Star Trak

1988 Indy 400 / 1988 Indy 400 Classic / 1988 Indy 400 SKS 1988 Indy 650 / 1988 Indy 650 SKS / 1988 Indy Deluxe 1988 Indy ES / 1988 Indy SKS / 1988 Indy Sport / 1988 Indy SP / 1988 Indy Trail 1988 Long Track Reverse 1988 Sprint 1988 Star / 1988 Star Trak

1989 Indy 400 1989 Indy 500 / 1989 Indy 500 Classic / 1989 Indy 500 SKS / 1989 Indy 500 SP 1989 Indy 650 / 1989 Indy 650 SKS / 1989 Indy Deluxe / 1989 Indy ES 1989 Indy SKS / 1989 Indy Sport 1989 Indy Sport GT / 1989 Indy SP / 1989 Indy Trail / 1989 Indy Trail SuperTrak 1989 Long Track Reverse 1989 Sprint ES 1989 Star / 1989 Star Trak

1990 500 / 1990 500 Classic / 1990 500 SKS / 1990 500 SP 1990 650 / 1990 650 SKS 1990 Indy 400 / 1990 Indy Sport / 1990 Indy Sport GT / 1990 Indy Trail 1990 Indy Trail Deluxe / 1990 Indy Trail SuperTrak 1990 Sprint ES 1990 Star / 1990 Star Trak 1990 WideTrack

1991 400 1991 500 / 1991 500 Classic / 1991 500 SKS / 1991 500 SP 1991 650 / 1991 650 RXL / 1991 650 RXL SKS 1991 Indy Lite / 1991 Indy Sport / 1991 Indy Sport GT 1991 Indy Trail / 1991 Indy Trail Deluxe 1991 Star Lite 1991 SuperTrak 1991 WideTrak

1992 440 / 1992 440 XCR 1992 500 / 1992 500 SKS EFI / 1992 500 SP EFI 1992 650 1992 Classic 1992 Indy Lite / 1992 Indy Lite Deluxe / 1992 Indy Lite GT 1992 RXL / 1992 RXL SKS 1992 Sport 440 / 1992 Sport GT 1992 Star Lite 1992 SuperTrak 1992 Trail / 1992 Trail Deluxe 1992 WideTrak

1993 440 / 1993 440 SKS / 1993 440 XCR 1993 Indy Lite / 1993 Indy Lite GT / 1993 Indy Lite Deluxe 1993 Indy StarLite / 1993 Indy StarLite GT 1993 RXL / 1993 RXL SKS 1993 Sport 440 1993 Storm / 1993 Storm SKS 1993 Trail / 1993 Trail Deluxe 1993 XLT / 1993 XLT SKS / 1993 XLT SP

1994 440 Indy / 1994 440 Indy SKS 1994 440 XCR / 1994 440 XCR SP 1994 500 EFI / 1994 500 EFI SKS 1994 600 XCR 1994 Classic / 1994 Classic Touring 1994 Indy Lite / 1994 Indy Lite Deluxe / 1994 Indy Lite GT 1994 RXL / 1994 RXL Touring 1994 Sport / 1994 Sport SKS 1994 Star Lite / 1994 Star Lite GT 1994 Storm / 1994 Storm SKS 1994 Super Sport 1994 Trail / 1994 Trail Deluxe 1994 WideTrak GT / 1994 WideTrak LX 1994 XLT / 1994 XLT SKS / 1994 XLT SP / 1994 XLT Special XTRA

1995 440 Indy / 1995 440 Indy SKS / 1995 440 XCR 1995 500 / 1995 500 EFI / 1995 500 EFI PT / 1995 500 EFI SKS 1995 600 XCR 1995 Classic 1995 Indy Lite / 1995 Indy Lite Deluxe / 1995 Indy Lite GT 1995 RXL / 1995 RXL Touring 1995 Sport / 1995 Sport Touring 1995 StarLite 1995 Storm / 1995 Storm PT / 1995 Storm SKS 1995 Super Sport 1995 Trail / 1995 Trail Deluxe 1995 WideTrak GT / 1995 WideTrak LX 1995 XLT / 1995 XLT PT / 1995 XLT SKS / 1995 XLT SP / 1995 XLT Touring

 

MODELS COVERED IN THE 1996-1998 INDY SERVICE MANUAL:

1996 Models Covered -  Indy 440,  Indy 440 XCR, Indy 500, Indy 500 RMK, Indy 500 SKS, Indy 500 EFI, Indy 500 EFI RMK, Indy 500 EFI SKS, Indy 600 XCR, Indy 600 XCR SP, Indy Classic, Indy Classic Touring, Indy Lite, Indy Lite Deluxe, Indy Lite GT, Indy RXL, Indy Sport, Indy Sport Touring, Indy Storm, Indy Storm RMK, Indy Storm SKS, Indy Super Sport, Indy Trail, Indy Trail Touring, Indy TranSport, Indy Ultra RMK, Indy Ultra SKS, Indy Ultra SP, Indy WideTrack GT, Indy WideTrack LX, Indy XLT, Indy XLT RMK, Indy XLT SKS, Indy XLT SP, Indy XLT Touring.

1997 Models Covered - Indy 440, Indy 440 XC, Indy 440 XCR, Indy 500, Indy 500 EFI, Indy 500 RMK, Indy 500 SKS, Indy 600 XC, Indy 600 XCR, Indy 600 XCR SE, Indy 700 RMK, Indy 700 SKS, Indy Classic, Indy Classic Touring, Indy Lite, Indy Lite Deluxe, Indy Lite GT, Indy RXL, Indy Sport, Indy Sport Touring, Indy Storm, Indy Storm SE, Indy Storm RMK, Indy Super Sport, Indy Trail, Indy Trail RMK, Indy Trail Touring, Indy TranSport, Indy Ultra, Indy Ultra SP, Indy Ultra Touring, Indy WideTrack GT, Indy WideTrack LX, Indy XCF, Indy XLT, Indy XLT LTD, Indy XLT RMK, Indy XLT SKS, Indy XLT SP, Indy XLT Touring.

1998 Models Covered -  Indy 440, Indy 440 XCR, Indy 500, Indy 500 Classic, Indy 500 RMK, Indy 600 RMK, Indy 600 XC, Indy 600 XCR, Indy 700 RMK, Indy 700 XC, Indy 700 XCR, Indy Classic Touring, Indy Lite, Indy Lite Deluxe, Indy Lite Touring, Indy Sport, Indy Sport Touring, Indy Storm, Indy Super Sport, Indy Trail, Indy Trail RMK, Indy Trail Touring, Indy TranSport, Indy Ultra, Indy Ultra Touring, Indy WideTrack LX, Indy XCF, Indy XLT Classic, Indy XLT LTD, Indy XLT SP, Indy XLT Touring.

2001 Polaris Snowmobile Service Manual 440 500 600 700 800

2001 Polaris models covered in this manual:

440 XCF SP 440 EDGE Pro X 600 EDGE Pro X 500 XC EDGE 500 XC SP 600 XC SP, EDGE X 700 XC SP 800 XC SP 800 XCR 500 RMK 600 RMK 700 RMK 800 RMK, S.C.Special 2001 Polaris 440 XCF SP 2001 Polaris 440 Edge Pro X 2001 Polaris 600 Edge Pro X 2001 Polaris Indy 500 RMK 2001 Polaris Indy 500 XC Edge 2001 Polaris Indy 500 XC SP Edge 2001 Polaris Indy 600 Edge X 2001 Polaris Indy 600 RMK 2001 Polaris Indy 600 XC SP Edge 2001 Polaris Indy 700 RMK 2001 Polaris Indy 700 XC SP Edge 2001 Polaris Indy 800 RMK 2001 Polaris Indy 800 RMK S.C. Special 2001 Polaris Indy 800 XC SP Edge 2001 Polaris Indy 800 XCR

2000 2005 Polaris Snowmbile Service Manual 120 XC SP 120 PRO X  

2000 2001 2002 2003 2004 2005 120 XC SP 2004-2005 120 PRO X

2004 Polaris Snowmobile Repair Manual Pro X 440 550 600 700 800
2004 2004 440 PRO XR 2004 550 PRO X 2004 600 PRO X, X2 2004 700 PRO X, X2 2004 800 PRO X, X2, XR

MODELS COVERED IN THE 2007-2008 IQ SERVICE MANUAL:

2007 Models Covered - 600 HO IQ, 600 HO Switchback, 600 HO RMK, 600 HO IQ CFI, 600 HO Switchback CFI, 600 HO IQ LX CFI, 600 HO IQ Touring CFI, 700 HO IQ Dragon, 700 HO RMK Dragon.

2008 Models Covered - IQ Shift, 600 RMK 144, 600 RMK Shift 155, 600 Dragon IQ, 600 Switchback, 600 Dragon Switchback, 600 IQ LX, 600 IQ Touring, 600 RMK 155, 700 IQ / 700 Dragon IQ, 700 Switchback, 700 Dragon Switchback, 700 RMK 155, 700 Dragon RMK 155, 700 Dragon RMK 163.

MODELS COVERED IN THE 2007 2-STROKE SERVICE MANUAL:
 
2003 Models Covered - 340 LX, 340 Touring, WideTrak LX, 500 XP SP, Super Sport, 550 LX, Trail RMK, Trail Touring Deluxe, 600 HO IQ, 600 HO IQ CleanFire, 600 HO IQ LX CleanFire, 600 HO SwitchBack, 600 HO SwitchBack CleanFire, 600 HO RMK 144/155 (F/O), 600 HO IQ Touring CleanFire, Dragon, Dragon RMK.

MODELS COVERED IN THE 2003 PRO-X SERVICE MANUAL:

2003 Polaris Pro-X 440, 600, 700 and 800

MODELS COVERED IN THE 2005 RMK SWITCHBACK SERVICE MANUAL:

2005 Models Covered - Trail RMK, 600 RMK, 700 RMK, 800 RMK, 900 RKM, 600 Switchback, 800 Switchback.

2006 2008 Polaris Snowmobile Repair Manual FS/FST

2006 2007 2008 Polaris Snowmobile Models Covered In this Service Manual:

FS CLASSIC FST CLASSIC FS TOURING FST TOURING FST SWITCHBACK - FST IQ FST IQ LX
FS IQ TOURING FST IQ TOURING FST IQ CRUISER FST IQ SWITCHBACK - IQ TURBO DRAGON
IQ TURBO LX TURBO SWITCHBACK FS IQ TOURING FST IQ TOURING IQ CRUISER

2008 Polaris Snowmobile Edge/Widetrak Repair Manual 

340 TRANSPORT SUPERSPORT / 550LX TRAIL TOURING DELUXE TRAIL RMK WIDETRAK LX

2010 Snowmbile Repair Manual 600 Rush Pro-Ride 599cc


The service manual downloads for the above listed Polaris Models describes the service procedures for the complete snowmobile vehicle. Follow the Maintenance Schedule recommendations to ensure that the snowmobile is in peak operating condition. Performing the scheduled maintenance is very important. It compensates for the initial wear that occurs during the life of the snowmobile.
 
All chapters in the Polaris service manuals apply to the whole vehicle and illustrates procedures for removal & installation of components that are in detailed step-by-step fashion.
 
Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. The subsequent pages give detailed procedures. If you don’t know the source of the trouble, go to the troubleshooting page for a list of causes and effects to determine the problem.

COMMON POLARIS SNOWMOBILE SEARCHES:

TROUBLESHOOTING, MAINTENANCE & PRE-RIDE CHECKLIST

The engine cannot be cranked (electric starter).
Operating error – Go through the steps of starting the engine.
Battery discharged – Recharge the battery.
Check the charging voltage.
Check the closed current.
Check the generator.
Fuse blown – Remove the fuse.
Install the fuse.
Starter relay defective – Check the starter relay.
Starter motor defective – Check the starter motor.
Engine turns but does not start Operating error – Go through the steps of starting the engine.
Motorcycle was out of use for a long
time and there is old fuel in the float chamber
Empty the carburetor float chamber.
Fuel feed interrupted – Check the fuel tank breather.
Clean the fuel tap.
Check/adjust the carburetor components.
Engine flooded – Clean and dry the spark plug or replace if necessary.
Spark plug oily or wet – Clean and dry the spark plug or replace if necessary.
Electrode distance (plug gap) of spark plug too wide
Adjust plug gap.
Guideline
Spark plug electrode gap 0.9 mm (0.035 in)
Defect in ignition system – Check the ignition system.
Short-circuit cable in cable harness frayed, short-circuit button or emergency
OFF switch defective
Check the wiring harness (visual check).
Check the electrical system.
Plug connector of CDI control device, pulse generator or ignition coil oxidized.
Clean the plug connector and treat it with contact spray.
Water in carburetor or jets blocked – Check/adjust the carburetor components.
Engine has no idle Idling jet blocked – Check/adjust the carburetor components.
Adjusting screws on carburetor distorted
Carburetor - adjust the idle speed.
Spark plug defective – Change spark plug.
Ignition system defective – Check the ignition coil.
Check the CDI controller.
Check the spark plug connector.
Check the ignition pulse generator.
Check the generator.
Engine does not speed up Carburetor running over because float needle dirty or worn.
Check/adjust the carburetor components.
Loose carburetor jets – Check/adjust the carburetor components.
Ignition system defective – Check the ignition coil.
Check the CDI controller.
Check the spark plug connector.
Check the ignition pulse generator.
Check the generator.
Faults Possible cause Action
Engine has too little power Fuel feed interrupted – Check the fuel tank breather.
Clean the fuel tap.
Check/adjust the carburetor components.
Air filter very dirty – Clean the air filter.
Exhaust system leaky, deformed or too little glass fiber yarn filling in main silencer
Check exhaust system for damage.
Change glass fiber yarn filling of main silencer.
Valve clearance too little – Adjust the valve clearance.
Ignition system defective – Check the ignition coil.
Check the CDI controller.
Check the spark plug connector.
Check the ignition pulse generator.
Check the generator.
Engine stalls or is popping into the carburetor
Lack of fuel – Turn handle  of the fuel tap to the ON position.
Fill up with fuel.
Engine takes in bad air – Check rubber sleeves and carburetor for tightness.
Engine overheats Too little coolant in cooling system – Check the cooling system for leakage.
Check the coolant level.
Too little air stream – Switch off engine when standing.
Radiator fins very dirty – Clean radiator fins.
Foam formation in cooling system – Drain the coolant.
Refill the coolant.
Bent radiator hose – Change the radiator hose.
Thermostat defective – Check the thermostat.
Opening temperature: 70 °C (158 °F)
Defect in radiator fan system
Check the radiator fan fuse.
Check the radiator fan.
Check the thermostat.
High oil consumption Engine vent hose bent – Route the vent hose without bends or replace it if necessary.
Engine oil level too high – Check the engine oil level.
Engine oil too thin (low viscosity) – Change the engine oil and oil filter and clean the engine oil screen.
Piston or cylinder is worn – Piston/cylinder - determine the mounting clearance
Battery discharged.
The battery does not charge
Check the charging voltage.
Check the charging current.
Check the generator.
Undesired power consumer – Check the closed current.
Speedometer values deleted (time, stop watch, lap times)
The battery in the speedometer is empty.
Change the battery in the speedometer.


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