1985-2008 Softail Service Manual For Transmission Repair/Service/Specifications
Softail Transmission Repair |
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HARLEY DAVIDSON SERVICE MANUALS
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SOFTAIL MODELS
1985-1990 Softail Service Manual Application: 1985, 1986, 1987, 1988, 1989, 1990 Harley Davidson (H-D, HD) FXSB (Low Rider, LowRider), FXEF (Fat Bob, FatBob) , FXWG (Wide Glide), FXST (Softail Stardard), FXSTC (Softail Custom), FLST (Heritage Softail) , FXSTS (Softail Springer), FLSTC (Heritage Softail Classic), FLSTF (Fat Boy), 85, 86, 87, 88, 89, 90 H-D motorcycle models.
1991-1992 H-D Harley Davidson Softail Service Manual Application: FLSTC (Heritage Softail Classic), FLSTF (Fat Boy), FXSTC (Softail Custom ), FXSTS (Softail Springer).
2001 Service Repair Manual Applictation: This Softail Service Manual covers all 2001 Harley-Davidson FLSTS Heritage Springer, 2001 Harley-Davidson FXSTS Springer Softail, 2001 Harley-Davidson FLSTC Heritage Softail Classic, 2001 Harley-Davidson FLSTF Fat Boy, 2001 Harley-Davidson FXSTB Night, 2001 Harley-Davidson FXST Softail Standard, 2001 Harley-Davidson FXSTD Softail Deuce Motorcycles.
2002 Softail Service manual & Diagnostics manual application: 2002 "02" H-D (HD) Harley-Davidson FXST/FXSTI Softail Standard, 2002 Harley-Davidson FXSTB/FXSTBI Night Train, 2002 Harley-Davidson FXSTS/FXSTSI Springer Softail, 2002 Harley-Davidson FLSTF/FLSTFI Fat Boy, 2002 Harley-Davidson FXSTD/FXSTDI Softail Deuce, 02 Harley-Davidson FLSTS/FLSTSI Heritage Springer, 02 Harley-Davidson FLSTC/FLSTCI Heritage Softail Classic model motorcycles.
2004 Softail Service Manual, Supplement Manual & Diagnostics Manual application: - 2004 H-D (HD) Heritage Softail Classic FLSTC/FLSTCIM, 2004 Harley-Davidson Softail Springer Classic FLSTSC, 2004 Harley-Davidson Softail Deluxe FLSTN/FLSTNI, 2004 Harley-Davidson Softail Fat Boy FLSTF/FLSTFI, 2004 Harley-Davidson Softail Deuce FXSTD/FXSTDI, 2004 Harley-Davidson Softail Springer Softail FXSTS, 2004 Harley-Davidson Softail Night Train FXSTB, 2004 Harley-Davidson Softail Standard FXST, 2004 Harley-Davidson FLSTFI Fat Boy, 2004 Harley Davidson Softail FLSTDSE2 model motorcycles.
2005 Softail Service Manual, Supplement Manual & Diagnostics Manual application: - 20005 H-D (HD) Heritage Softail Classic FLSTC 2005 Harley-Davidson Softail Springer Classic FLSTSC, 2005 Harley-Davidson Softail Deluxe FLSTN/FLSTNI, 2005 Harley-Davidson Softail Fat Boy FLSTF/FLSTFI, 2005 Harley-Davidson Softail Deuce FXSTD/FXSTDI, 2005 Harley-Davidson Softail Springer Softail FXSTS, 2005 Harley-Davidson Softail Night Train FXSTB, 2005 Harley-Davidson Softail Standard FXST, 2005 Harley-Davidson FLSTFI Fat Boy, 2005 Harley Davidson Softail FLSTFSE model motorcycles.
2006 Softail Service Manual Application: 2006 (06) FLSTSC Softail Springer Classic, 2006 (06) FXSTS Springer Softail, 2006 (06) FXSTD Softail Deuce, 2006 (06) FLSTN Softail Deluxe , 2006 (06) FLSTC Heritage Softail Classic , 2006 (06) FLSTF H-D Fat Boy , 2006 (06) FXSTB Softail Night Train , 2006 (06) FXST Softail Standard & 2006 (06)FLST Heritage Softail motorcycle including both EFI & Carburetor models.
2007 Harley Davidson Softail Motorcycle Service Manual for : 2007 FLSTSC Softail Springer Classic, 2007 FLSTF Fat Boy, 2007 FLSTN Softail Deluxe, 2007 FXST Softail Standard, 2007 FXSTB Night Train, 2007 FXSTC Softail Custom & 2007 FXSTD Softail Deuce.
2008 Harley Davidson Softail Motorcycle Factory Service Manual & 2008 H-D Softail Electrical Diagnostics Manual for: 2008 Softail FXCW Rocker, 2008 Softail FXCWC Rocker C, 2008 Softail FLSTC Heritage Classic, 08 Sfotail FLSTC ANV 105th Anniversary Heritage Classic, 08 Softail FLSTF Fat Boy, 2008 Softail FLSTSB Cross Bones, 08 Softail FLSTN Deluxe, 08 FXSTB Night Train, 08 FXSTC Custom, 08 FXSTC ANV 105th Anniversary Custom.
SPECIFICATIONS
NOTE
Final gear ratios indicate the number of mainshaft revolutions
required to drive the output sprocket one revolution.
TRANSMISSION DATA
Type 5-speed forward
constant mesh
Transmission lubricant type (qt) Part No. 99892-84
Capacity (dry) 24 oz.
709.8 ml
Capacity (wet) 20-24 oz.
591.5-709.8 ml
GEAR FINAL DRIVE RATIO
First (low) 3.21
Second 2.21
Third 1.57
Fourth 1.23
Fifth (high) 1.00
MAIN DRIVE
GEAR (5TH)
IN. MM
Bearing fit in
transmission case
(loose)
0.0003-0.0017 0.0076-0.043
Fit in bearing (tight) 0.0009 0.023
Fit in bearing (loose) 0.0001 0.0025
Fit on mainshaft 0.0001-0.0009 0.0025-0.023
End play none none
MAINSHAFT
TOLERANCE
IN. MM
Mainshaft runout 0.000-0.003 0.00-0.08
Mainshaft end play none none
1st gear clearance 0.0000-0.0080 0.000-0.203
2nd gear clearance 0.0000-0.0800 0.000-2.032
3rd gear end play 0.0050-0.0420 0.127-1.067
3rd gear clearance 0.0003-0.0019 0.008-0.048
4th gear end play 0.0050-0.0310 0.127-0.787
4th gear clearance 0.0003-0.0019 0.008-0.048
SHIFTER DOG
GEARS
MINIMUM
CLEARANCE
MAXIMUM
CLEARANCE
2nd-5th 0.035 in. 0.139 in.
0.089 mm 3.353 mm
2nd-3rd 0.035 in. 0.164 in.
0.089 mm 4.17 mm
1st-4th 0.035 in. 0.152 in.
0.089 mm 3.86 mm
1st-3rd 0.035 in. 0.157 in.
0.089 mm 3.99 mm
SIDE DOOR BEARING IN. MM
Fit in side door (tight) 0.0014-0.0001 0.036-0.0025
Fit on countershaft
(tight)
0.0007 0.018
Fit on countershaft
(loose)
0.00001 0.00025
Fit on mainshaft
(tight)
0.0007 0.018
Fit on mainshaft
(loose)
0.001 0.0025
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COUNTERSHAFT
TOLERANCE
IN. MM
Countershaft runout 0.000-0.003 0.00-0.08
Countershaft end play none none
1st gear clearance 0.003-0.0019 0.008-0.048
1st gear end play 0.0050-0.0039 0.127-0.099
2nd gear clearance 0.0003-0.0019 0.008-0.048
2nd gear end play 0.0050-0.0440 0.127-1.118
3rd gear clearance 0.0000-0.0080 0.000-0.0203
4th gear clearance 0.0000-0.0080 0.000-0.0203
4th gear end play 0.0050-0.0390 0.127-0.991
5th gear clearance 0.0000-0.0080 0.000-0.203
5th gear end play 0.0050-0.0040 0.127-0.102
SHIFTER FORKS IN. MM
Shifter fork to cam
groove end play
0.0017-0.0019 0.043-0.048
Shifter fork to gear
groove end play
0.0010-0.0110 0.025-0.0279
ITEM TORQUE NOTES
Clutch cable fitting 36-60
in-lbs
4.1-6.8 Nm page 7-12
Clutch release cover screws 84-108
in-lbs
9.5-12.2 Nm page 7-12
Engine/transmission mount
fasteners
30-35 ft-lbs 40.7-47.5 Nm special sequence to tighten, page 7-24
Mainshaft/countershaft nuts 45-55 ft-lbs 61.0-74.6 Nm page 7-14, page 7-21
Shifter cam detent pivot screw 84-108
in-lbs
9.5-12.2 Nm page 7-7
Shifter lever screw 18-22 ft-lbs 24.4-29.8 Nm page 7-26
Shifter rod locknuts 20-24 ft-lbs 27.1-32.5 Nm page 7-5
Support blocks 84-108
in-lbs
9.5-12.2 Nm fit on dowel pins, page 7-8
Top cover screws 84-108
in-lbs
9.5-12.2 Nm page 7-8
Transmission case, 1/4 in.
hardware
84-108
in-lbs
9.5-12.2 Nm page 7-14
Transmission case, 5/16 in.
hardware
13-16 ft-lbs 17.6-21.7 Nm page 7-14
Transmission drain plug 14-21 ft-lbs 19.0-28.5 Nm clean before installation.
Transmassion Specs, Transmission Specifications, Torque Specs, Torque Specificaitons 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 00, 01, 02, 03, 04, 05, 06, 07, 08 Softail Service Manual, Softail Owners Transmission Repair manual
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