Download Arctic Cat Snowmobile Service Manuals

 


1990-1998 ARCTIC CAT SNOWMOBILES COVERED:

1990-1998 Prowler, Cougar, Panther 440, Panther 550, EXT 550, EXT 580, EXT 580 EFI, EXT 600, Z 440, ZL 440, ZR 440, ZR 580, ZR 580 EFI, ZR 600, ZR 600 EFI, ZRT 600, Powder Special, Powder Special EFI, Powder Extreme.

1999-2000 ARCTIC CAT SNOWMOBILES COVERED:

1999-2000 Bearcat Bear Cat Jag Kitty Cat Pantera Panther Powder Special Thundercat Thunder Cat Triple Touring Z120 Z370 Z440 ZL440 ZL500 ZL550 ZL580 ZL600 ZL700 ZR2K ZR440 ZR500 ZR600 ZR700 ZRT600 ZRT800 Z 120 Z 370 Z 440 ZL 440 ZL 500 ZL 550 ZL 580 ZL 600 ZL 700 ZR2K ZR 440 ZR 500 ZR 600 ZR 700 ZRT 600 ZRT 800 1000 2K I II EFI DLX LE MC WT S/N Wide Track Wide-Track Z ZL ZR ZRT artic sled two four stroke two-stroke four-stoke.

2001 ARCTIC CAT SNOWMOBILES COVERED:

2001 Bearcat Bear Cat Mountain Cat Pantera Panther Powder Special Thundercat Thunder Cat Triple Touring Z120 Z370 Z440 ZL500 ZL550 ZL600 ZL800 ZR500 ZR600 ZR800 ZRT600 ZRT800 Z 120 Z 370 Z 440 ZL 500 ZL 550 ZL 600 ZL 800 ZR 500 ZR 600 ZR 800 ZRT 600 ZRT 800 1000 2K I II ES ESR EFI DLX LE MC WT S/N Wide Track Wide-Track W/T Z ZL ZR ZRT artic sled 4-stroke 2-stroke.

2002 ARCTIC CAT SNOWMOBILES COVERED:

Bearcat, Bear Cat, Jag, Mountain Cat, Pantera, Panther, Thundercat, Thunder Cat, Z120, Z370, Z440, Z570, ZL440, ZL500, ZL550, ZL600, ZL800, ZR440, ZR500, ZR600, ZR800, Z 120, Z 370, Z 440, Z 570, ZL 440, ZL 500, ZL 550, ZL 600, ZL 800, ZR 440, ZR 500, ZR 600, ZR 800, 1000 CC EFI ESR, DLX, LE, MC, WT, SS, Wide Triple Touring, Track Wide-Track, ZRT artic sled 4 stroke, 2 stroke 2-stroke.

2003 ARCTIC CAT SNOWMOBILES COVERED:

2003 Firecat 500 Fire Cat 700 EFI Mountain Cat 570 Mountain Cat 600 EFI Mountain Cat 800 EFI Mountain Cat 900 Pantera 550 Pantera 600 EFI Pantera 800 EFI Panther 370 R Panther 570 ESR Z370 Z 370 ES Z440 Z 440 ESR Z570 Z 570 ESR ZL550 ZL 550 ESR ZL600 ZL 600 EFI ESR SS ZL800 ZL 800 EFI ESR SS ZR120 ZR 120 ZR900 ZR 900 Sno Pro ZR800 ZR 800 EFI Sno Pro 03 artic sled.

2004 ARCTIC CAT SNOWMOBILES COVERED:

2004 - 2 strokes and 4 strokes Bearcat 570, Firecat 500, Firecat 500 Sno Pro, Firecat 600, Firecat 600 Sno Pro, Firecat 600 EFI, Firecat 600 EFI EXT, Firecat 600 EFI Sno Pro, Firecat 700, Firecat 700 Sno Pro, Firecat 700 EFI EXT, Firecat 700 EFI Sno Pro, King Cat 900, Mountain Cat 570, Mountain Cat 600 EFI, Mountain Cat 800, Mountain Cat 900 EFI, Pantera 550, Pantera 600 EFI, Pantera 800 EFI, Panther 370, Panther 570, Sabercat 500, Sabercat 500 LX, Sabercat 600, Sabercat 600 LX, Sabercat 600 EFI EXT, Sabercat 600 EFI LX, Sabercat 700 EFI, Sabercat 700 EFI EXT, Sabercat 700 EFI LX, Z370, Z370 LX, Z440 LX, Z570, Z570 LX, ZR900, ZR900 Sno Pro.

2005 ARCTIC CAT SNOWMOBILES COVERED:

2005 Bearcat, Bear Cat, Firecat, Fire Cat, King Cat, Pantera, Panther, Sabercat, Saber Cat, 370, 440, 500, 550, 570, 600, 700, 900, AC, EFI, EXT, LE, LX, M, R, Z, ZR, M5, M6, M7, Z370, Z440, Z570, ZR900, Z 370, Z 440, Z 570, ZR 900, artic sled.

2006 ARCTIC CAT SNOWMOBILES COVERED:

2006 Bearcat 570 Firecat 500 Sno Pro Firecat 600 EFI Sno Pro Firecat 700 EFI Sno Pro Panther 370 Panther 570 Sabercat 500 EFI Sabercat 700 EFI King Cat 900 EFI LX EXT Z370 Z 370 Z440 Z 440 Z570 Z 570 M5 EFI M6 EFI M7 EFI Crossfire 600 EFI Cross Fire 600 Sno Pro Crossfire 700 EFI Cross Fire 700 ZR900 ZR 900 EFI Sno Pro.

2007 ARCTIC CAT SNOWMOBILES COVERED:

2007 Bearcat 570 Crossfire 500 Crossfire 600 Crossfire 800 Sno Pro Crossfire 1000 Sno Pro F5 LXR F6 Sno Pro F6 LXR F8 Sno Pro F8 LXR F1000 Sno Pro F1000 LXR M6 M8 Sno Pro M1000 Sno Pro Panther 370 Panther 570 Z370 Z 370 LX Z570 Z 570 LX touring long track sno pro modified artic sled 2 stroke.

2008 ARCTIC CAT SNOWMOBILES COVERED:

2008 Bearcat 570 Crossfire 500 Crossfire 600 Crossfire 800 Sno Pro Crossfire 1000 Sno Pro T500 F570 F 570 T570 T 570 F5 LXR F6 Sno Pro F6 LXR F8 Sno Pro F8 LXR F1000 Sno Pro F1000 LXR M6 M8 Sno Pro M1000 Sno Pro Panther 370 snopro long track EFI artic sled 2 stroke.

2009 ARCTIC CAT SNOWMOBILES COVERED:

2009 Bearcat Z1 XT Bearcat 570 XT Crossfire 1000 Sno Pro LE Crossfire R 1000 LE Crossfire 8 Sno Pro LE Crossfire R 8 LE Crossfire 6 Crossfire 5 F1000 Sno Pro F8 LE LXR Sno Pro F6 Sno Pro F5 LXR F570 M1000 162 153 Sno Pro 162 LE M8 162 Sno Pro 153 M8 153 HCR M8 153 Sno Pro M8 Sno Pro 153 LE M6 153 Sno Pro 120 T Z1 T Z1 LXR T Z1 Turbo LE T Z1 Turbo Touring LXR T500 T570 Z1 1 LXR Z1 Turbo LE Z1 Turbo LXR Z1 Turbo Sno Pro EFI skags artic sled.


The service manual downloads for the above listed Arctic Cat models describes the service procedures for the complete snowmobile vehicle. Follow the Maintenance Schedule recommendations to ensure that the snowmobile is in peak operating condition. Performing the scheduled maintenance is very important. It compensates for the initial wear that occurs during the life of the snowmobile.
 
All chapters in the Arctic Cat service manuals apply to the whole vehicle and illustrates procedures for removal & installation of components that are in detailed step-by-step fashion.
 
Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. The subsequent pages give detailed procedures. If you don’t know the source of the trouble, go to the troubleshooting page for a list of causes and effects to determine the problem.

 


COMMON ARCTIC CAT SNOWMOBILE SEARCHES:

Exploded view and diagrams, depictions of removal and installation process. Each chapter provides exploded diagrams before each disassembly section to facilitate correct disassembly and assembly procedures. All of the procedures in this manual are organized in a sequential, step-by-step format. The information has been compiled to provide the mechanic with an easy to read, handy reference that contains comprehensive explanations of all inspection, repair, assembly, and disassembly operations.

3 CHASSIS

STEERING - HANDLEBAR REMOVAL

Handlebar cover
Plastic band
Thumb warmer lead coupler
Thumb warmer switch lead coupler
Engine stop switch coupler
Brake switch coupler
Headlight beam switch coupler
Grip warmer lead coupler
Grip warmer switch lead coupler
Throttle cable holder
Throttle cable
Brake lever holder
Master cylinder assembly
Handlebar holder (upper)
Cable holder
Handlebar
Handlebar holder (lower)

SKI REMOVAL

Ski removal
Cotter pin
Ski stopper
Collar
Washer
Ski column lower bracket
Ski runner
Collar
Ski
Washer
Ski handle

FRONT SUSPENSION REMOVAL

Ski
Front cover
Shock absorber
Cap
Steering arm
Ski column
Bushing
Upper arm
Lower arm
Collar
Bushing
Connecting rod
Stabilizer arm
Stabilizer
Steering knuckle
Collar

4 POWER TRAIN

PRIMARY SHEAVE AND DRIVE V-BELT

PRIMARY SHEAVE REMOVAL

Left side cover
V-belt
Primary sheave assembly

PRIMARY SHEAVE DISASSEMBLY

Primary sheave cap
Primary sheave spring
Collar
Roller
Washer
Collar
Weight
Washer
Fixed sheave
Stopper
Sliding sheave
Bushing
Spider
Slider

DRIVE CHAIN HOUSING REMOVAL

Brake caliper
Parking brake
Right side cover
Brake disc
Chain tension adjuster
Drain bolt
Drive chain housing cover
Chain tensioner
Roller
Drive sprocket
Collar
Drive chain
Driven sprocket
Collar
Drive chain housing

SLIDE RAIL SUSPENSION DISASSEMBLY

Stopper band
Hook
Bushing
Collar
Front shock absorber
Bracket
Front suspension bracket
Rubber damper
Front pivot arm
Bushing
Shaft
Bushing
Collar
Suspension wheel
Collar
Wheel bracket
Front pivot arm bracket
Suspension wheel
Collar
Wheel bracket
Circlip
Suspension wheel
Collar
Bushing
Shaft
Rear suspension bracket
Spacer
Bushing
Collar
Rear shock absorber
Bushing
Collar
Pull rod
Collar
Bushing
Guide wheel
Control rod assembly
Bushing
Bushing
Rear pivot arm
Bushing
Shaft
Shaft
Rear pivot arm bracket
Shaft
Circlip
Suspension wheel
Wheel bracket shaft
Rear axle
Guide wheel
Collar
Tension adjuster
Collar
Collar
Sliding frame

SLIDE RAIL REMOVAL

Rear axle nut
Tension adjuster
Left side cover
Slide rail suspension
Stopper band
Hook
Rubber collar
Rubber collar
Shaft
Bushing
Collar
Front shock absorber
Front pivot arm
Bushing
Collar
Bushing
Collar
Front suspension bracket
Suspension wheel
Collar
Wheel bracket
Suspension wheel
Collar
Wheel bracket
Front pivot arm bracket
Circlip
Suspension wheel
Collar
Bushing
Collar
Rear suspension bracket
Spacer
Bushing
Collar
Rear shock absorber
Bushing
Collar
Pull rod
Collar
Bushing
Guide wheel
Control rod assembly
Bushing
Bushing
Shaft
Rear pivot arm
Bushing
Collar
Collar
Rear pivot arm bracket
Collar
Circlip
Suspension wheel
Wheel bracket shaft
Rear axle
Guide wheel
Collar
Tension adjuster
Collar
Collar
Sliding frame
Collar

5 Engine
6 Cooling system
7 Carburetion
8 Electrical
9 Specifications


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