DOWNLOAD 2001-2008 Dodge Ram 1500/2500/3500 font bumper/fascia replacement, removal, parts description and installation procedures, includes full service manual.


2001-2008 Dodge Ram Front Bumper Repair, Installation, Removal & Parts location.

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Before ever attempting to work on your Dodge Ram 1500, 2500 or 3500 truck always refer to the service repair manual as a reference guide as it is the same manual mechanics use to service and repair your 2001 2002 2003 2004 2005 2006 2007 2008 model year pick-up truck. Important information including specifications, diagrams, illustrations, pictures, procedures & part locations differ between each year & model.

Below are safe and secure pdf download links to the service manual for your convenience and can be download to your computer in just seconds. Plus, did I mention it contains diagrams, step-by-step procedures and picture illistrations to make the repair work a breeze?

Not sure what a Dodge Ram PDF service manual looks like, here is a sample (sample is restricted to one page only).

SERVICE MANUAL DOWNLOAD LINKS

Links contain the entire service manual and contains everthing you need to service your ride.

SERVICE MANUALS

2001 DODGE DOWNLOAD Ram 1500 2500 3500 Service Manual

2002 DODGE DOWNLOAD Ram 1500 2500 3500 Service Manual  

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Dodge Ram Truck Models & Years Covered in Each of the above Service Manuals:

2001 Dodge Ram 1500, 2500 & 3500 Service Manual for: 3.9 L 6 cyl. MPI Gasoline (5.9L),  5.2 L 8 cyl. MPI Gasoline (5.2L), 5.2 L 8 cyl. (CNG) (5.2L), 5.9 L 8 cyl. MPI Gasoline, 5.9 L 8 cyl. MPI Gasoline (Heavy Duty) (5.9L), 5.9 L 6 cyl. Turbo Diesel (5.9L), 8.0 L 10 cyl. MPI Gasoline (8.0L) Models.

2002 Dodge Ram 1500, 2500 & 3500 Service Manual for: 3.7L 6 cyl. MPI Gasoline  3.7 L, 4.7L 8 cyl. MPI Gasoline  4.7 L, 5.7L 8 cyl. SMPI Gasoline  5.7 L, 5.9L 6 cyl. Turbo Diesel 5.9 L 5.9L 6 cyl. Turbo Diesel High Output 5.9 L, 8.0L 10 cyl. MPI Gasoline 8.0 L, 5.9L 8 cyl. SMPI Gasoline Light Duty 5.9 L Models

2003 Dodge Ram 1500, 2500 & 3500 Service : 3.7L 6 cyl. MPI Gasoline, 4.7L 8 cyl. MPI Gasoline, 5.7L 8 cyl. SMPI Gasoline, 5.9L 6 cyl. Turbo Diesel, 5.9L 6 cyl. Turbo Diesel High Output, 8.0L 10 cyl. MPI Gasoline, 5.9L 8 cyl. SMPI Gasoline Light Duty Models.

2004 Dodge Ram 1500, 2500 & 3500 Service : 3.7L 6 cyl. MPI Gasoline, 4.7L 8 cyl. MPI Gasoline, 5.7L 8 cyl. SMPI Gasoline, 5.9L 6 cyl. Turbo Diesel, 5.9L 6 cyl. Turbo Diesel High Output, 8.0L 10 cyl. MPI Gasoline, 5.9L 8 cyl. SMPI Gasoline Light Duty Models.


FRONT BUMPER

REMOVAL

(1) Using a grease pencil or equivalent, mark the

position of the bumper on the frame rail tip to aid

installation.

(2) Disconnect the fog lamp electrical connector at

the left frame rail.

(3) Support the bumper with a suitable lifting

device.

(4) Remove the center bracket nuts and bolts and

remove bumper. (Fig. 2)


INSTALLATION

(1) Install the bumper onto the frame rails and

position the wheelhouse splash shield into the support

brackets.

(2) Install the bolts and nuts.

(3) Line up the bumper with the marks made previously

and tighten the bolts and nuts to 95 N·m (70

ft. lbs.).

(4) Check and adjust the bumper alignment as

necessary. (Refer to 23 - BODY/BODY STRUCTURE/

GAP AND FLUSH - SPECIFICATIONS)

Front Bumber Parts:

1 - FASCIA - SPORT MODEL

2 - SUPPORT BRACKET

3 - FASCIA SUPPORT BRACKET

4 - WHEELHOUSE SPLASH SHIELD SUPPORT BRACKET

5 - BUMPER CENTER BRACKET

6 - NUTS (4 PER SIDE)

7 - FRAME RAIL TIP

8 - CENTER BRACKET NUTS (2 PER SIDE)

9 - CENTER BRACKET BOLTS ASSEMBLY (1 PER SIDE)

10 - FOG LAMP


FRONT BUMPER

REMOVAL

(1) Using a grease pencil or equivalent, mark the position of the bumper on the frame rail tip to aid installation.
(2) Disconnect the fog lamp electrical connector at the left frame rail.
(3) Support the bumper with a suitable lifting device.
(4) Remove the center bracket nuts and bolts and remove bumper. (Fig. 2)

INSTALLATION

(1) Install the bumper onto the frame rails and position the wheelhouse splash shield into the support brackets.
(2) Install the bolts and nuts.
(3) Line up the bumper with the marks made previously and tighten the bolts and nuts to 95 N·m (70 ft. lbs.).
(4) Check and adjust the bumper alignment as necessary. (Refer to 23 - BODY/BODY STRUCTURE/GAP AND FLUSH - SPECIFICATIONS)

FRONT BUMPER-FASCIA PARTS

1 - FASCIA - SPORT MODEL
2 - SUPPORT BRACKET
3 - FASCIA SUPPORT BRACKET
4 - WHEELHOUSE SPLASH SHIELD SUPPORT BRACKET
5 - BUMPER CENTER BRACKET
6 - NUTS (4 PER SIDE)
7 - FRAME RAIL TIP
8 - CENTER BRACKET NUTS (2 PER SIDE)
9 - CENTER BRACKET BOLTS ASSEMBLY (1 PER SIDE)
10 - FOG LAMP

FRONT FASCIA REMOVAL

ST/SLT/SLT+ - FASCIA REMOVAL

(1) Remove the two screws at each trailing edge of the fascia. (Fig. 3)
(2) Using a trim stick C-4755 or equivalent, carefully release the six lower clips and remove the close out panel.
(3) Using a trim stick C-4755 or equivalent, carefully remove the step pad.
(4) Remove and discard the four push pin fasteners and remove the fascia.

FRONT ST/SLT BUMBER-FASCIA PARTS

1 - STEP PAD
2 - UPPER FASCIA (ST/SLT/SLT+ MODEL ONLY)
3 - INBOARD BUMPER BRACKET ATTACHMENTS
4 - SCREWS (4)
5 - PUSH PIN FASTENERS (4)

SPORT FASCIA REMOVAL

(1) Raise and support the vehicle. (Refer to LUBRICATION & MAINTENANCE/HOISTING - STANDARD PROCEDURE)
(2) Remove the three screws at each trailing edgeof the fascia. (Fig. 4)
(3) Remove the five lower screws.
(4) Remove and discard the four upper push pins.
(5) Using a trim stick C-4755 or equivalent, carefully release the six lower clips and remove the close out panel.
(6) Using a trim stick C-4755 or equivalent, carefully remove the step pad.
(7) Spread the fascia out at the wheels and remove from the vehicle.

FRONT BUMPER-FASCIA PART/PARTS - REPLACEMENT

1 - STEP PAD
2 - FASCIA (SPORT MODEL ONLY)
3 - SCREWS (3 PER SIDE)
4 - UPPER FASCIA SUPPORT BRACKET
5 - WHEELHOUSE SPLASH SHIELD BRACKET
6 - INBOARD BUMPER BRACKET ATTACHMENTS
7 - PUSH PIN FASTENERS (4)
8 - LOWER SCREWS (5)

NOTE: The left and right inboard bumper to bracket attachments must be secured before installing the fascia and step pad.

ST/SLT/SLT+ FASCIA INSTALLATION

(1) Install the fascia.
(2) Position the close out panel and seat the 6 lower clips fully.
(3) Install four new upper push pin fasteners.
(4) Position the step pad onto the fascia and fully seat the attachment clips.
(5) Align the fascia to the fender with a 19 mm (0.75 inch) gap and install the two screws at each trailing edge of the fascia.

SPORT FASCIA INSTALLATION

(1) Position the fascia onto the bumper.
(2) Position the step pad onto the fascia and fully seat the attachment clips.
(3) Install four new upper push pin fasteners.
(4) Install the five lower screws.
(5) Install the three screws at each trailing edge of the fascia.


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