2002 Mercury 15 HP 15HP Outboard 2-Stroke Service Manual


 

2002 Mercury 15 HP 15HP Outboard 2-Stroke Service Manual

 

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INTRODUCTION
 
This 2002 Mercury 15 hp Outboard 2-Stroke Engine service manual download describes the service procedures for the complete motor. Follow the Engine maintenance schedule recommendations to ensure that the motor is in peak operating condition and the emission levels are with in the standards set by states/county Resources Board. Performing the scheduled maintenance on your outboard engine is very important. It compensates for the initial wear that occurs during the life of the motor.
 
All chapters in this Mercury 2002 outboard two stroke 15 horsepower motor service manual applies to the whole engine and illustrates procedures for the removal and installation of components that are in a detailed step-by-step fashion.
 
Most all 2002 Mercury 15hp outboard engine service manual chapters start with an assembly or systems illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. The subsequent pages give detailed service/repair procedures. If you don't know the source of the trouble, go to the troubleshooting page for a list of causes and effects to determine the problem.
 
 
 
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Shift and Throttle Cable Installation to the Outboard

IMPORTANT: Install control cables to remote control and mount control before attaching control cables to outboard. Install throttle and shift cables to remote control and mount control as outlined in installation instructions which accompany the remote control.

NOTE: Attach shift cable to outboard first. Shift cable is the first cable to move when remote control handle is advanced from NEUTRAL position toward in-gear position.

IMPORTANT: Remote control cables must be the correct length. Sharp bends on too-short cables result in kinks. Too-long cables require unnecessary bends and/or loops. Both conditions place extra stress on the cables and control.

INSTALLING CABLE RETAINERS ON CABLES

1. Slip cable retainer over the threaded metal end of control cables.

2. Push cable retainer onto control cables so that the pointed ends are on the top side of hole.

3. Rotate cable retainer 90° to position end of retainer over hole.

a - Retainer
b - Pointed ends
c - Hole

4. Install cable ties on control cables.

NOTE: Cable ties will prevent retainers from slipping off cables whenever cables are removed from engine.

5. Place end of control cables on anchor pins and lock in place with retainers.

a - Cable tie
b - Pin

SHIFT CABLE INSTALLATION

1. If remote control has a NEUTRAL lock release, secure the release in the depressed position using a piece of tape. The true NEUTRAL detent can now be located.