DOWNLOAD 2004 Harley Davidson Softail Fat Boy Fatboy FLSTF Service Manual


 

2004 Harley Softail Fat Boy FLSTF Service Manual HD

 

This Harley Davidson HD motorcycle service manual describes the service procedures for the complete bike. Follow the Maintenance Schedule recommendations to ensure that the chopper is in peak operating condition. Performing the scheduled maintenance is very important. It compensates for the initial wear that occurs during the life of the Harley Davidson HD motorcycle.
 
All chapters in this service manual applies to the whole motorcycle and illustrates procedures for removal & installation of components that are in detailed step-by-step fashion.
 
Chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. The subsequent pages give detailed procedures. If you don’t know the source of the trouble, go to the troubleshooting page for a list of causes and effects to determine the problem.

 

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BRAKES 1.6
FLUID INSPECTION
Check brake fluid reservoir level and condition:
● At the first scheduled service interval.
● At every 5000 mile (8000 km) service interval thereafter.
● When storing or removing the motorcycle for the season.
● Also, check for fluid leaks at every service interval.

Direct contact of D.O.T. 5 brake fluid with eyes may cause
eye irritation, swelling, and redness. Avoid eye contact.
In case of eye contact flush with large amounts of water
and get medical attention. Swallowing large amounts of
D.O.T. 5 brake fluid may cause digestive discomfort. If
swallowed, obtain medical attention. Use in well ventilated
area. KEEP OUT OF REACH OF CHILDREN.
(00144a)
1. See Figure 1-11. Check level in rear brake master cylinder
reservoir. Level should be 1/8 in. (3.2 mm) below the
gasket surface.
CAUTION
To prevent dirt from entering the master cylinder reservoir,
thoroughly clean the cover before removal.
2. See Figure 1-12. Check level in front brake master cylinder
reservoir. Level should be 1/8 in. (3.2 mm) below the
gasket surface.
3. Install gaskets and covers. Tighten reservoir cover
screws to 6-8
in-lbs
(0.7-0.9 Nm).

After completing repairs or bleeding the system, always
test motorcycle brakes at low speed. If brakes are not
operating properly or braking efficiency is poor, testing
at high speeds could result in death or serious injury.
4. Front brake hand lever and rear brake foot pedal must
have a firm feel when applied. If not, bleed system using
only D.O.T. 5 SILICONE BRAKE FLUID. See 1.7 BLEEDING
BRAKES.