SOFTAIL MODELS
1985-1990 Softail Service Manual Application: 1985, 1986, 1987, 1988, 1989, 1990 Harley Davidson (H-D, HD) FXSB (Low Rider, LowRider), FXEF (Fat Bob, FatBob) , FXWG (Wide Glide), FXST (Softail Stardard), FXSTC (Softail Custom), FLST (Heritage Softail) , FXSTS (Softail Springer), FLSTC (Heritage Softail Classic), FLSTF (Fat Boy), 85, 86, 87, 88, 89, 90 H-D motorcycle models.
1991-1992 H-D Harley Davidson Softail Service Manual Application: FLSTC (Heritage Softail Classic), FLSTF (Fat Boy), FXSTC (Softail Custom ), FXSTS (Softail Springer).
2001 Service Repair Manual Applictation: This Softail Service Manual covers all 2001 Harley-Davidson FLSTS Heritage Springer, 2001 Harley-Davidson FXSTS Springer Softail, 2001 Harley-Davidson FLSTC Heritage Softail Classic, 2001 Harley-Davidson FLSTF Fat Boy, 2001 Harley-Davidson FXSTB Night, 2001 Harley-Davidson FXST Softail Standard, 2001 Harley-Davidson FXSTD Softail Deuce Motorcycles.
2002 Softail Service manual & Diagnostics manual application: 2002 "02" H-D (HD) Harley-Davidson FXST/FXSTI Softail Standard, 2002 Harley-Davidson FXSTB/FXSTBI Night Train, 2002 Harley-Davidson FXSTS/FXSTSI Springer Softail, 2002 Harley-Davidson FLSTF/FLSTFI Fat Boy, 2002 Harley-Davidson FXSTD/FXSTDI Softail Deuce, 02 Harley-Davidson FLSTS/FLSTSI Heritage Springer, 02 Harley-Davidson FLSTC/FLSTCI Heritage Softail Classic model motorcycles.
2004 Softail Service Manual, Supplement Manual & Diagnostics Manual application: - 2004 H-D (HD) Heritage Softail Classic FLSTC/FLSTCIM, 2004 Harley-Davidson Softail Springer Classic FLSTSC, 2004 Harley-Davidson Softail Deluxe FLSTN/FLSTNI, 2004 Harley-Davidson Softail Fat Boy FLSTF/FLSTFI, 2004 Harley-Davidson Softail Deuce FXSTD/FXSTDI, 2004 Harley-Davidson Softail Springer Softail FXSTS, 2004 Harley-Davidson Softail Night Train FXSTB, 2004 Harley-Davidson Softail Standard FXST, 2004 Harley-Davidson FLSTFI Fat Boy, 2004 Harley Davidson Softail FLSTDSE2 model motorcycles.
2005 Softail Service Manual, Supplement Manual & Diagnostics Manual application: - 20005 H-D (HD) Heritage Softail Classic FLSTC 2005 Harley-Davidson Softail Springer Classic FLSTSC, 2005 Harley-Davidson Softail Deluxe FLSTN/FLSTNI, 2005 Harley-Davidson Softail Fat Boy FLSTF/FLSTFI, 2005 Harley-Davidson Softail Deuce FXSTD/FXSTDI, 2005 Harley-Davidson Softail Springer Softail FXSTS, 2005 Harley-Davidson Softail Night Train FXSTB, 2005 Harley-Davidson Softail Standard FXST, 2005 Harley-Davidson FLSTFI Fat Boy, 2005 Harley Davidson Softail FLSTFSE model motorcycles.
2006 Softail Service Manual Application: 2006 (06) FLSTSC Softail Springer Classic, 2006 (06) FXSTS Springer Softail, 2006 (06) FXSTD Softail Deuce, 2006 (06) FLSTN Softail Deluxe , 2006 (06) FLSTC Heritage Softail Classic , 2006 (06) FLSTF H-D Fat Boy , 2006 (06) FXSTB Softail Night Train , 2006 (06) FXST Softail Standard & 2006 (06)FLST Heritage Softail motorcycle including both EFI & Carburetor models.
2007 Harley Davidson Softail Motorcycle Service Manual for : 2007 FLSTSC Softail Springer Classic, 2007 FLSTF Fat Boy, 2007 FLSTN Softail Deluxe, 2007 FXST Softail Standard, 2007 FXSTB Night Train, 2007 FXSTC Softail Custom & 2007 FXSTD Softail Deuce.
2008 Harley Davidson Softail Motorcycle Factory Service Manual & 2008 H-D Softail Electrical Diagnostics Manual for: 2008 Softail FXCW Rocker, 2008 Softail FXCWC Rocker C, 2008 Softail FLSTC Heritage Classic, 08 Sfotail FLSTC ANV 105th Anniversary Heritage Classic, 08 Softail FLSTF Fat Boy, 2008 Softail FLSTSB Cross Bones, 08 Softail FLSTN Deluxe, 08 FXSTB Night Train, 08 FXSTC Custom, 08 FXSTC ANV 105th Anniversary Custom.
Topics discussed in the exhaust system Harley Davidson 2007-2008 Softail FLSTSC, FLSTF, FLSTN, FXST, FXSTB, FXSTC, FXSTD, FXCW, FLSTC, FLSTSB section are as follows:
Service Manual Covers: Exhaust System General Information, Removal & Installation Procedures
SEARCHES:
REMOVAL
Motorcycles with mid controls: unscrew worm drive clamps front heat shield completely. Remove bottom heat shield. All choppers you must open worm drive clamps and remove exhaust pipe heat shields. California, HDI and England models you must open worm drive clamps (15) and remove muffler heat shields. Unplug O2 sensor connectors. Front connector is mounted on left front frame downtube. Rear connector is attached to H-bracket behind engine on right side of bike. Remove nuts from front and rear cylinder head exhaust studs then remove flanged bolts and securing front and rear mufflers to muffler interconnect bracket. Loosen Torca muffler clamp assemblies on front and rear mufflers so you can emove mufflers and discard muffler interconnect gaskets. Remove and discard Torca clamp assemblies; they are one time usage only.
Remove nut and screw from exhaust pipe clamp and eparate exhaust pipe clamp from clamp bracket. Remove front and rear exhaust pipes to slide exhaust pipe clamp off rear exhaust pipe. Remove exhaust port gasket, retaining ring and exhaust pipe flange from each exhaust pipe and discard gasket. Remove O2 sensor assemblies from front and rear exhaust pipes. Discard gaskets. 4
INSTALLATION
Install muffler interconnect bracket to engine case with three screws and washers. Tighten to correct torque specs found in your service manual after appling two drops of LOCTITE ( Part # is available in your service manual) to rear brake rod ball stud screw and attach rear brake rod (1) to bell crank. Tighten screw to 120-180 in-lbs (13.6-20.4 Nm). Install sprocket cover and secure with two screws. Note that long screw goes in top hole, short screw in bottom hole but do not tighten screws at this time. Install exhaust pipe clamp bracket, washer and scre. Tighten to 30-33 ft-lbs (40.7-.
Common parts found in 2007-2008 Harley Davidson Softail FLSTSC Springer Classic, FLSTF Fat Boy, FLSTN Deluxe, FXST Standard, FXSTB Night Train, FXSTC Custom FXSTD Deuce, FXCW Rocker C, FLSTC Heritage Classic, FLSTSB Cross Bones exhaust systems.
1. Front muffler
2. Rear muffler
3. Front exhaust pipe
4. Rear exhaust pipe
5. Muffler interconnect bracket
6. Torca muffler clamp assembly
7. Exhaust port gasket
8. Exhaust gasket retaining ring
9. Exhaust pipe flange
10. Nut
11. Heat shield, front exhaust pipe
12. Heat shield, rear exhaust pipe
13. Worm drive clamp
14. Muffler heat shield (California, HDI, England only) Exhaust pipe, front Screw
15. Worm drive clamp
16. Flanged bolt
17. Screw
19. Muffler interconnect gasket
18. Washer
20. Exhaust pipe clamp
21. Exhaust pipe clamp bracket
22. Acorn nut
23. Screw
24. Engine sprocket cover
25. Screws
26. Washer
27. Front O2 sensor assembly
28. Rear O2 sensor assembly
29. Serial ring
30. O2 sensor connectors
31. Heat shield, rear exhaust pipe (mid-control vehicles only)
32. Bolt/bolts
Rear Exhaust Pipe Heat Shields:
1. Top heat shield
2. Bottom heat shield
3. Upper worm drive clamp
4. Lower worm drive clamp
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Harley Softail Exhaust System 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 00, 01, 02, 03, 04, 05, 06, 07, 08
