Front wheel and rear wheel removal, installation, repair, service for all 1985-2009 Harley Davidson H-D Sportster, Softail, Dyan & Touring motorcycle models.


Harley Davidson Front Wheel are Rear Wheel Removal and Installation Procedures

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HARLEY DAVIDSON - Sportster Manuals - Touring Manuals - Dyna Manuals - Softail Manuals


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HARLEY DAVIDSON SERVICE MANUALS 

FULL ACCESS SERVICE MANUALS BELOW

 

Sportster Models


HARLEY DAVIDSON SERVICE & REPAIR MANUALS AVAILABLE FOR DOWNLOAD
 
 
TOURING MODELS
 
 
2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT  Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement.
 
2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement.
 
2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2.
 
2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I  Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004).
 
2005 Harley Davidson Touring  Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI  Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement.
 
2006 Harley Davidson Touring Motorcycle Service Manual for:  2006 FLHX Street Glide,  2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide.
 
2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU  Ultra Classic Electra Glide (2007), FLHRC  Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007).
 
2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement.
 
2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic.
 
SPORTSTER MODELS
 
1986-2003 Harley Davidson Sportster Motorcycle Service Reapir Manual for: XL & XLH models, including XLH883, XL883R, XLH1100, XL1200, XLH1200 (883/1100/1200), Custom, Sportster Deluxe, Hugger, Custom and Sport model years 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 and 2003.
 
2005 H-D Sportster XL Service Manual & 2005 H-D Sportster XL Electrical Diagnostics Manual for: 2005 Harley-Davidson XL 1200C Sportster 1200 Custom, 2005 Harley-Davidson XL 1200R Sportster 1200 Roadster, 2005 Harley-Davidson XL 883C Sportster 883 Custom, 2005 Harley-Davidson XL 883 Sportster 883, 2005 Harley-Davidson XL Sportster 883L, 2005 Harley-Davidson XL883R Sportster (XL883, XL883L, 883R, XL883C, XL1200C, XL1200R, XL1200).
 
2006 Harley-Davidson Sportster Motorcycle Factory Service Manual for: 2006 XL 883 Sportster, 2006 XL883, 2006 XL 883L 883 Low, 2006 XL 883C Sportster 883C Custom , XL 883R Sportster 883R, XL 1200C Sportster 1200 Custom, XL 1200R Sportster 1200 Roadster, XL 1200L Sportster 1200 Low.
 
2007 H-D Sportster XL Service Manual & 2007 Harley Davidson Electrical Diagnostics Manual for Harley Models: 2007 XL SPORTSTER 883 (XL883), 2007 XL SPORTSTER 883L (883-L), 2007 XL SPORTSTER 883R (883-R), 2007 XL SPORTSTER 1200L (1200-L), 2007 XL SPORTSTER 1200 N (1200N), 2007 XL SPORTSTER 1200 R (1200R), 2007 XL SPORTSTER 883C/XL 1200C, 2007 XL SPORTSTER 50 motorcycles.
 
2008 Harley Davidson Sportster Motorcycle Factory Service Manual for: 2008 XL 883 Sportster, 2008 XL 883C Sportster, 2008 XL 883L Sportster, XL 1200L Sportster, XL 1200R Sportster, XL 1200N Sportster, Harley Davidson XL 1200C Sportster, XL 1200C Sportster Custom 105th Anniversary Edition. 08 Harley Custom, 08 Harley Nightster, 08 Roadster, Sportster Low.
 
DYNA MODELS
 
2001 Dyna Service manual, Diagnostics manual & Supplement manual application: 2001 "01" Harley Davidson, Dyna Wide Glide (FXDWG), 2001 "01" HD Dyna Super Glide (FXD), 2001 "01" H-D Dyna Super Glide Sport (FXDX), 2001 "01" H-D Dyna Low Rider (FXDL), 2001 "01" H-D CONV (FXDS), 2001 "01" H-D Dyna Super Glide T-Sport (FXDXT) & FXDP Police model motorcycles.
 
2002 Dyna Service manual, Diagnostics manual & Supplement manual application: 2002 "02" Harley Davidson, Dyna Wide Glide (FXDWG), 2002 "02" HD Dyna Super Glide (FXD), 2002 "02" H-D Dyna Super Glide Sport (FXDX), 2002 "02" H-D Dyna Low Rider (FXDL), 2002 "02" H-D CONV (FXDS), 2002 "02" H-D Dyna Super Glide T-Sport (FXDXT) & 2002 "02" FXDP Police model motorcycles.
 
2004 Harley Service manual, Diagnostics manual & Supplement manual application: 2004 "04" Harley Davidson, 2004 Harley-Davidson Dyna Super Glide Wide Glide FXDWG/FXDWG, 2004 Harley-Davidson Dyna Super Glide Low Rider FXDL, 2004 Harley-Davidson Dyna Glide Super Glide Custom FXDC, 2004 Harley-Davidson Dyna Super Glide Sport FXDX, 2004 Harley-Davidson Dyna Glide Super Glide FXD/FXDI model motorcycles.
 
2006 Harley Dyna FXD Service Repair Manual & 2006 Dyna FXD Electrical Diagnostics Manual For: 2006 Harley-Davidson FXD/I Dyna Super Glide, 2006 Harley-Davidson FXDCI Dyna Super Glide Custom, 2006 Harley-Davidson FXDI35 Dyna 35th Anniversary Super Glide, 2006 Harley-Davidson FXDBI Dyna Street Bob, 2006 Harley-Davidson FXDLI Dyna Low Rider, 2006 Harley-Davidson FXDWGI Dyna Wide Glide.
 
2007 Harley-Davidson Dyna Motorcycle Factory Service Manual for: FXD Dyna Super Glide, FXDB Dyna Street Bob, FXDL Dyna Low Rider, 2007 Harley-Davidson FXDC Dyna Super Glide Custom, 2007 H-D FXDWG Dyna Wide Glide, 2007 H-D Dyna FXDSE Screamin' Eagle Dyna Service Supplement Motorcycles.
 
2008 Harley Davidson Dyna FXD motorcycle service manual are: FXDWG ANV 105th Anniversary Dyna Wide Glide (2008), FXDF Dyna Fat Bob (2008), FXD Dyna Super Glide (2008), FXDB Dyna Street Bob (2008), FXDC Dyna Super Glide Custom (2008), FXDL Dyna Low Rider (2008), FXDC ANV 105th Anniversary Dyna Super Glide Custom ( 2008).
 
SOFTAIL MODELS
  

1985-1990 Softail Service Manual Application: 1985, 1986, 1987, 1988, 1989, 1990 Harley Davidson (H-D, HD) FXSB (Low Rider, LowRider), FXEF (Fat Bob, FatBob) , FXWG (Wide Glide), FXST (Softail Stardard), FXSTC (Softail Custom), FLST (Heritage Softail) , FXSTS (Softail Springer), FLSTC (Heritage Softail Classic), FLSTF (Fat Boy), 85, 86, 87, 88, 89, 90 H-D motorcycle models.

1991-1992 H-D Harley Davidson Softail Service Manual Application: FLSTC (Heritage Softail Classic), FLSTF (Fat Boy), FXSTC (Softail Custom ), FXSTS (Softail Springer).

2001 Service Repair Manual Applictation: This Softail Service Manual covers all 2001 Harley-Davidson FLSTS Heritage Springer, 2001 Harley-Davidson FXSTS Springer Softail, 2001 Harley-Davidson FLSTC Heritage Softail Classic, 2001 Harley-Davidson FLSTF Fat Boy, 2001 Harley-Davidson FXSTB Night, 2001 Harley-Davidson FXST Softail Standard, 2001 Harley-Davidson FXSTD Softail Deuce Motorcycles.

2002 Softail Service manual & Diagnostics manual application: 2002 "02" H-D (HD) Harley-Davidson FXST/FXSTI Softail Standard, 2002 Harley-Davidson FXSTB/FXSTBI Night Train, 2002 Harley-Davidson FXSTS/FXSTSI Springer Softail, 2002 Harley-Davidson FLSTF/FLSTFI Fat Boy, 2002 Harley-Davidson FXSTD/FXSTDI Softail Deuce, 02 Harley-Davidson FLSTS/FLSTSI Heritage Springer, 02 Harley-Davidson FLSTC/FLSTCI Heritage Softail Classic model motorcycles.

2004 Softail Service Manual, Supplement Manual & Diagnostics Manual application: - 2004 H-D (HD) Heritage Softail Classic FLSTC/FLSTCIM, 2004 Harley-Davidson Softail Springer Classic FLSTSC, 2004 Harley-Davidson Softail Deluxe FLSTN/FLSTNI, 2004 Harley-Davidson Softail Fat Boy FLSTF/FLSTFI, 2004 Harley-Davidson Softail Deuce FXSTD/FXSTDI, 2004 Harley-Davidson Softail Springer Softail FXSTS, 2004 Harley-Davidson Softail Night Train FXSTB, 2004 Harley-Davidson Softail Standard FXST, 2004 Harley-Davidson FLSTFI Fat Boy, 2004 Harley Davidson Softail FLSTDSE2 model motorcycles.

2005 Softail Service Manual, Supplement Manual & Diagnostics Manual application: - 20005 H-D (HD) Heritage Softail Classic FLSTC 2005 Harley-Davidson Softail Springer Classic FLSTSC, 2005 Harley-Davidson Softail Deluxe FLSTN/FLSTNI, 2005 Harley-Davidson Softail Fat Boy FLSTF/FLSTFI, 2005 Harley-Davidson Softail Deuce FXSTD/FXSTDI, 2005 Harley-Davidson Softail Springer Softail FXSTS, 2005 Harley-Davidson Softail Night Train FXSTB, 2005 Harley-Davidson Softail Standard FXST, 2005 Harley-Davidson FLSTFI Fat Boy, 2005 Harley Davidson Softail FLSTFSE model motorcycles.

2006 Softail Service Manual Application: 2006 (06) FLSTSC Softail Springer Classic, 2006 (06) FXSTS Springer Softail, 2006 (06) FXSTD Softail Deuce, 2006 (06) FLSTN Softail Deluxe , 2006 (06) FLSTC Heritage Softail Classic , 2006 (06) FLSTF H-D Fat Boy , 2006 (06) FXSTB Softail Night Train , 2006 (06) FXST Softail Standard & 2006 (06)FLST Heritage Softail motorcycle including both EFI & Carburetor models.

2007 Harley Davidson Softail Motorcycle Service Manual for : 2007 FLSTSC Softail Springer Classic, 2007 FLSTF Fat Boy, 2007 FLSTN Softail Deluxe, 2007 FXST Softail Standard, 2007 FXSTB Night Train, 2007 FXSTC Softail Custom & 2007 FXSTD Softail Deuce.
 
2008 Harley Davidson Softail Motorcycle Factory Service Manual & 2008 H-D Softail Electrical Diagnostics Manual for: 2008 Softail FXCW Rocker, 2008 Softail FXCWC Rocker C, 2008 Softail FLSTC Heritage Classic, 08 Sfotail FLSTC ANV 105th Anniversary Heritage Classic, 08 Softail FLSTF Fat Boy, 2008 Softail FLSTSB Cross Bones, 08 Softail FLSTN Deluxe,  08 FXSTB Night Train, 08 FXSTC Custom, 08 FXSTC ANV 105th Anniversary Custom.

 


FRONT WHEEL

REMOVAL
1. Block motorcycle underneath frame so front wheel is raised off the ground.
2. Inspect wheel bearing end play and service bearings if necessary.

NOTE
The FXDX has dual front brake calipers; both calipers must be removed before removing the front wheel. All other models have a single front brake caliper.

3. Remove brake caliper(s). Support caliper(s) using a rubber bungee cord.

NOTE
Do not operate front brake lever with the front wheel removed or the caliper piston may be forced out of piston bore. Reseating the piston requires disassembly of the caliper.

4. Remove axle nut, lockwasher and washer.
5. Remove wheel from forks.
a. For FXDWG models, loosen the slider cap nuts and pull the axle free.
b. For all other models, loosen pinch bolt nut and pull the axle free from the wheel. Caliper Mounting Bolts (Left Side)
1. Long mounting bolt (12 pt/10 mm)
2. Short mounting bolt (12 pt/10 mm)
3. Axle nut, lockwasher and washer 7482

1. Axle
2. Right bearing spacer
3. Screw (10)
4. Right brake disc (FXDX only)
5. Hub plate (FXD, FXDC only)
6. Bearing (2)
7. Sleeve
8. Cast wheel
9. Left brake disc
10. Left bearing spacer
11. Washer
12. Lockwasher
13. Axle nut

1. Axle
2. Right bearing spacer
3. Screw (5) (10 for FXDX)
4. Right brake disc (FXDX)
5. Bearing
6. Sleeve
7. Wheel hub
8. Left brake disc
9. Left bearing spacer
10. Washer
11. Lockwasher
12. Axle nut
13. Valve stem nut
14. Valve cap
15. Spoke & nipple kit
16. Weight
17. 21” Rim
18. 21” Laced wheel assembly

DISASSEMBLY

NOTE
See TIRES to service tire or valve stem assembly. Cast Wheel

1. See Figure 2-6. Remove spacers (2, 10) from left and right sides.
2. On wheels with dual brake discs, the left side of hub is marked for reference during assembly by two grooves cut in the hub face. If necessary, remove brake disc(s) (4, FXDX only, 9) and/or hub plate (5). Label all components so they may be installed in their original locations.
a. On left side of wheel, remove five screws (3) to detach left brake disc (9).
b. On right side of wheel, remove five screws (3) to remove right brake disc (4) or hub plate (5, FXD, FXDC only).

Laced Wheel
1. See Figure 2-7. Remove spacers (2, 9) from left and right sides.
2. On wheels with dual brake discs, the left (primary disc) side of the hub is identified for reference during assembly by two grooves cut in the hub face. If necessary, remove brake disc(s) (4, 8). Label all components so they may be installed in their original locations.
a. On left side of wheel, remove five screws (3) to detach left brake disc (8).
b. On FXDX models, remove five screws (3) to remove right brake disc (4).

CLEANING AND INSPECTION
1. Inspect all parts for damage or excessive wear.
2. Inspect brake rotor and pads. See BRAKE PADS AND DISCS.

ASSEMBLY
Be sure that brake fluid or other lubricants do not contact brake pads or discs. Such contact can adversely affect braking ability, which could cause loss of control, resulting in death or serious injury. (00290a)

1. See Figure 2-6. If necessary, install brake disc(s) (4, FXDX only, 9) and/or hub plate (5) in their original positions. Verify that brake disc(s) is clean. Tighten fasteners to 16-24 ft-lbs (21.7-32.5 Nm). a. On left side of wheel, install five new screws (3) to attach left brake disc (9).
b. On right side of wheel, install five new screws (3) to attach right brake disc (4, FXDX only) or hub plateb5, FXD, FXDC only).
2. Install spacers (2, 10) with largest chamfered end facing away from wheel.
3. Verify that wheel and tire are true. CAST WHEEL RUNOUT.

Laced Wheel
1. If hub and rim were disassembled, WHEEL LACING: 16 IN. RIM, 2.8 WHEEL LACING: 19 IN. RIM, or WHEEL LACING: 21 IN. RIM.
2. See Figure 2-7. If necessary, install brake disc(s) in their original positions. Verify that brake disc(s) is clean. Tighten fasteners to 16-24 ft-lbs (21.7-32.5 Nm).
a. On left side of wheel, install five new screws (3) to attach left brake disc (8).
b. On FXDX models, install five new screws (3) to right brake disc (4).
3. Install spacers (2, 9) with largest chamfered end facing away from wheel.
4. Verify that wheel and tire are true. See 2.10 TRUING

LACED WHEEL

INSTALLATION
1. Apply a light coat of LOCTITE ANTI-SEIZE LUBRICANTnto the axle.
2. Place wheel into front fork and install axle. Verify that axle spacers (1) on right and left side are properly installed.
3. Install the washer, lockwasher, and pinch bolt nuts. Tighten axle nut to 50-55 ft-lbs (67.8-74.6 Nm). Hold axle stationary while tightening.
4. If servicing a vehicle with a single front brake caliper, advance to the next step. On models with dual front brakes, align calipers to brake discs.
a. Loosen axle pinch bolt nuts.
b. Insert 7/16 in. drill bit (2) as far as it will go into hole in axle (1).
c. Position fork leg against edge of drill bit. Contact point (3) must the have edge of drill bit touching the edge of fork leg.
d. Tighten the axle pinch bolt nuts to 25-30 ft-lbs (33.9- 40.7 Nm).
e. Withdraw drill bit and advance to step 6.
5. Tighten axle hardware on single caliper vehicles.
a. See Figure 2-5. On FXD, FXDC and FXDL models, tighten the axle pinch bolt nut to 25-30 ft-lbs (33.9- 40.7 Nm).
b. See Figure 2-4. On FXDWG models, tighten the slider cap nuts to 60-132 in-lbs (6.8-14.9 Nm).
6. See Figure 2-3. Install the brake caliper to the fork legs.
a. Loosely install long mounting bolt (1) (12 pt/10 mm) into top hole on fork leg.
b. Install short mounting bolt (2) (12 pt/10 mm) into bottom hole on fork leg. Tighten bottom mounting bolt to 28-38 ft-lbs (38.0-51.5 Nm).
c. Final tighten the top mounting bolt to 28-38 ft-lbs (38.0-51.5 Nm).
7. Pump brake hand lever to move pistons out until they contact both brake pads. Verify piston location against pads.

REAR WHEEL

REMOVAL
1. Block motorcycle underneath frame so rear wheel is raised off the ground.
2. Remove three screws to detach the debris deflector from rear fork. DEBRIS DEFLECTOR.
3. Inspect wheel bearing end play and service bearings if necessary. SEALED WHEEL BEARINGS.
4. See Figure 2-10. Remove spring clip (1), axle nut (2), and washer (3) from left side of axle.
5. See Figure 2-11. Loosen, but do not remove, left and right upper shock absorber nuts (1).
6. Remove left and right lower shock absorber nuts and washers (2).
7. Disconnect shock absorbers from lower shock mounting bolts. Allow rear fork and wheel to lower.
8. Remove belt guard (3). See 2.24 BELT GUARD.
9. Remove axle from wheel.
10. Move wheel forward and slip belt off sprocket.

NOTE
Tension may have to be relieved before belt will slip off. Spacer may fall out when tension is relieved.
11. Pull wheel and belt sprocket from rear fork.

NOTE
Do not operate rear brake pedal with the rear wheel removed or the caliper piston may be forced out of piston bores. Reseating the piston requires disassembly of the caliper.

DISASSEMBLY

NOTE
With the exception of the sprocket screw washer (16), component parts for cast and laced rear wheels are identical.
1. See Figure 2-12. Remove spacers (2, 10) from left and right sides.
2. If necessary, remove brake disc and/or rear sprocket. Label components so they may be installed in their original locations.
a. On left side of wheel, remove five screws (15) and washers (16) to detach rear sprocket (9).
b. On right side of wheel, remove five screws (3) to remove rear brake disc (4).

1. Axle
2. Right bearing spacer
3. Screw (5)
4. Rear brake disc
5. Bearing (2)
6. Sleeve
7. Cast wheel
8. Laced wheel hub and rim
9. Rear sprocket
10. Left bearing spacer
11. Washer
12. Axle nut
13. Cover (HDI only)
14. Spring clip
15. Screw (5)
16. Washer (5)

CLEANING AND INSPECTION
1. Inspect all parts for damage or excessive wear.
2. Inspect brake rotor and pads. See BRAKE PADS AND DISCS.
3. Inspect rear belt and sprocket.

REAR BELT AND SPROCKETS

ASSEMBLY
1. If hub and rim were disassembled, WHEEL LACING: 16 IN. RIM,  WHEEL LACING: 19 IN. RIM, or  WHEEL LACING: 21 IN. RIM.
2. Install brake disc (4) on valve stem side of wheel if removed.
a. Apply a drop of LOCTITE THREADLOCKER 243 (blue) to the five screws (3).
b. Tighten to 30-45 ft-lbs (40.7-61.0 Nm).
3. Install belt sprocket (9) if removed.
a. Apply two drops of LOCTITE THREADLOCKER 262 (red) to the five screws (15). Install sprocket using screws (15) and washers (16).
b. On cast wheels, tighten screws to 55-65 ft-lbs (74.6- 88.1 Nm).
c. On laced wheels, tighten screws to 45-55 ft-lbs (61.0-74.6 Nm).
4. Install spacers (2, 10) into hub with largest chamfered end facing away from wheel.
5. Verify that wheel and tire are true.
a. For laced wheels,  TRUING LACED WHEEL.
b. For cast wheels, CAST WHEEL RUNOUT.

INSTALLATION
1. Roll wheel into rear fork and position brake disc side spacer between wheel and fork.
2. Slide drive belt over drive sprocket. Make sure brake disc is centered between brake pads.
3. Coat axle with LOCTITE ANTI-SEIZE LUBRICANT and install.
a. From right side, carefully insert axle through right rear fork, rear caliper bracket, right side spacer and brake disc.
b. Continue sliding axle through wheel hub sleeve, sprocket, left side spacer and left rear fork.
4. Attach rear shocks.
a. Apply two or three drops of LOCTITE THREADLOCKER 243 (blue) to threads of upper and lower shock mounting bolts.
b. Lift rear fork and install both shock absorbers with washers and mounting nuts (1, 2).
c. Tighten all fasteners to 25-40 ft-lbs (33.9-54.2 Nm).
5. See Figure 2-10. Install washer (3) and axle nut (2) on left side of axle.
a. Tighten axle nut to 60-65 ft-lbs (81.3-88.1 Nm).
b. Check to see if the spring clip (2) can be installed. If required, tighten axle nut to no more than 65 ft-lbs (88.1 Nm) and align axle hole and nut slots. Install spring clip.
6. Install debris deflector using three screws. Tighten to 40-60in-lbs (4.5-6.8 Nm). See 2.25 DEBRIS DEFLECTOR.
7. Install belt guard. See 2.24 BELT GUARD.
8. Pump brake pedal to move pistons out until they contact both brake pads. Verify piston location against pads.
9. Verify correct axle alignment (2.13 VEHICLE ALIGNMENT) and then check belt deflection (1.14 REAR BELT DEFLECTION).


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